Our Capabilities

Plant Capabilities

  • Pressure sensitive and heat reactive adhesive and lacquer coatings
  • Single coating station — Forward & Reverse Gravure
  • 57" (1448 mm) and 63” (1600 mm) coating lines with Mayer rod technologies (North America)

Corona Treating

  • To increase the surface tension of any material in order to make it more receptive to inks, coatings and adhesives
  • To increase the dyne level of most substrates

Slitting

  • Able to slit paper, film, foil, foam, or fabric to widths ranging from 2” (50 mm) to 62” (1575 mm)

Material Types

  • Films: PVC, Polypropylene, Polyethylene, Polyester
  • Papers & non-wovens, foams, fabrics and most other flexible materials

Coating Specifications

North America

Aqueous Coater 1

Aqueous Coater 2

Maximum Width Film (BOPP, PET, etc.) in/mm 57 / 1448 63 / 1600
Maximum Width Paper in/mm 55.5 / 1410 62.75 / 1594
Minimum Width in/mm 30 / 762 37 / 940
Maximum Roll Diameter Unwind Liner in/mm 48 / 1219 56 / 1422
Maximum Roll Diameter Unwind Face in/mm 48 / 1219 48 / 1219
Maximum Roll Diameter Rewind in/mm 39 / 990 48 / 1219
Core Diameters in/mm 3, 6, 10 / 76.2, 152.4, 254 3, 6, 10 / 76.2, 152.4, 254
Corona Coating No No
Corona Face No Yes
Cleaner Coating No Yes
Cleaner Face No Yes
Ionizer Coating No Yes
Ionizer Face No No
Coat Weight Monitoring No Yes
Infrared Coating No No
Infrared Face No No
Infrared Rewind No Yes
Chiller Rewind No Yes
Oven Length ft/m 42 / 12.8 54 / 16.5
Oven Zones 2 3
Oven Preheat Zone No No
Maximum Oven Temperature F˚/C˚ 400 / 205 400 / 205
Optimum Oven Temperature F˚/C˚ 220 / 105 220 / 105
Maximum Running Speed fpm/mpm 150 / 45 200 / 61
Optimum Running Speed fpm/mpm 120 / 36 120 / 36
Maximum Coat Weight mil/gsm 2.3 / 602.1 / 54
Maximum Adhesive ViscosityCPS < 2000 < 2000
Minimum Liner Caliper mil/microns 0.5 / 12 0.5 / 12
Maximum Liner Caliper mil/microns 20 / 508 20 / 508
Minimum Face Caliper mil/microns 0.5 / 12 0.5 / 12
Maximum Face Caliper Film mil/microns 20 / 508 20 / 508
Maximum Face Caliper Foam in/mm 0.125 / 3 No
Additional machine features Fully automated tension control system
In-line adhesive/lacquer coat weight measurement
In-line Corona Treatment
In-line Web Cleaning for both material webs
In-line static elimination controls
Drying oven with independent temperature control for each zone
Air-impingement nozzles with PTFE coated path rollers
Pressure sensitive adhesives
Heat seal adhesives
Automated adhesive coat weight management
In-line coat weight measurement


Europe

Solvent/Aqueous
Coater/Laminator

Hotmelt
Coater/Laminator

Coat weight range gsm 1 to 50 18 to 700 (multi-pass)
Maximum coating width mm 1620 1620
Minimum coating width mm 750 750
Maximum running speed mpm 300 100
Film thickness microns 12 to 400 12 to 400
Paper grammage gsm 50 to 170 50 to 400
Maximum non-woven
thickness/grammage
microns 400 400
Unwind core internal diameter mm 76.2 / 152.4 76.2 / 152.4
Rewind core internal diameter mm 76.2 / 154.2 76.2 / 154.2
Maximum unwind diameter mm 800 1000
Maximum rewind diameter mm 1000 1000
Maximum unwind weight kg 1200 1000
Maximum rewind weight kg 1200 1000
Additional machine features Flying Splice at unwind and rewind
Fully automated tension control system
In-line adhesive/lacquer coat weight measurement
In-line Corona Treatment
In-line Web Cleaning for both material webs
In-line static elimination controls
6-zoned drying oven with independent temperature control
Air-impingement nozzles with PTFE coated path rollers
Thermal Oxidiser for control of solvent vapours
Stripe coating
Pressure sensitive adhesives
Heat seal adhesives
Automated adhesive coat weight management
In-line coat weight measurement

Slitting/Rewinding Specifications

North America

Slitting machine
Maximum slit width in/mm 63 / 1600
Minimum slit width in/mm 2 / 50
Film thickness mil/microns 0.47 to 15.7 / 12 to 400*
Paper grammage gsm 40 to 170
Maximum non-woven thickness/grammage mil/microns 20 / 508
Unwind core internal diameter in/mm 3, 6, 10 / 76.2, 152.4, 254
Rewind core internal diameter in/mm 3, 6 / 76.2, 152.4
Maximum unwind diameter in/mm 43.3 / 1100
Maximum rewind diameter in/mm 27.5 / 700
Maximum unwind weight lbs/kg 3307 / 1500
Maximum rewind weight lbs/kg 441 / 200

*dependent upon film type/flexibility



Europe

Maximum slit width mm 1600
Minimum slit width mm 100
Film thickness microns 12 to 400*
Paper grammagegsm 40 to 170
Maximum non-woven thickness/grammage microns 400
Unwind core internal diameter mm 76.2 / 152.4
Rewind core internal diametermm 50.8 / 76.2 / 152.4
Maximum unwind diameter mm 1100
Maximum rewind diameter mm 700
Maximum unwind weight kg 1500
Maximum rewind weight kg 200

*dependent upon film type/flexibility

Quality Assurance & Testing

Drytac’s reputation has been built on our ability to meet the stringent standards of our customers, while maintaining professional, expedited service. To ensure our product meets the specific needs of your organization, we work tirelessly to produce the highest quality materials to match your requirements. Drytac and our partners can provide extensive laboratory testing methods.

  • Adhesive Analysis
  • Adhesive Coat Weight Testing and Consulting
  • Age Testing
  • Release Value Testing
  • 90˚ & 180˚ Peel Tests
  • Shear Testing
  • Tensile and Elongation
  • Customized Adhesive Coatings and Sample Preparation